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The Steps Your Roll Mat Goes Through Before Reaching You

When you receive our roll out mat, you may only see a neatly rolled, high-quality product. In reality, it goes through a series of strict and meticulous production processes before it reaches you. Here, we’ll take you through each key step so you can understand why our mats are high-quality, durable, and perfectly tailored to your needs.
Feb 24th,2026 144 Views

1. High-Temperature Bonding: The Key Step After Confirming Thickness and Color

Before production begins, we confirm the mat’s thickness and color with the customer. Once confirmed, the PVC leather and XPE foam enter a specialized high-temperature bonding machine. Under heat and pressure, the two materials are tightly fused, preventing delamination or curling. This step ensures durability and provides a solid foundation for precise cutting and further processing.

2. Precise Cutting & Velcro Installation

After bonding, we precisely cut the mat according to your provided dimensions. Whether your space is standard or custom-sized, we ensure a perfect fit. For temporary setups, Velcro is installed at strategic positions to make laying and securing mats easier: two 1.5m × 3m rolls can be joined into a 3 × 3m square or extended into a single 1.5m × 6m roll to meet various venue needs.

3. Custom Printing: Accurate Logo Reproduction

If you need a custom logo, we have specialized printing machines that can accurately reproduce your design and colors on the mat surface. Whether it’s a company logo or club emblem, the result is sharp and vibrant, making each roll uniquely yours.

4. Size Verification & Cleaning

Before shipment, we recheck the overall dimensions to ensure every roll meets your specifications. We also send photos and videos so you can preview the product. Additionally, each mat is thoroughly cleaned to remove dust or debris from the production process, ensuring it’s ready for immediate use.

5. Secure Packaging: Protecting Every Roll

The final step is packaging. Each roll is carefully packed by two staff members, secured with safety straps, and wrapped in protective plastic. This ensures the mat remains intact during transportation and prevents accidental collisions or abrasions, guaranteeing it arrives in perfect condition.

Conclusion

Through these five meticulous steps, we ensure every roll mat you receive is high-quality, reliable, clean, and perfectly suited to your needs. Whether for daily training, competition venues, or temporary setups, our mats provide a safe, comfortable, and professional experience.

Contact our sales team to get your custom solution.

Act now and let QT MAT create a tailored solution for your dojo.

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